Term-LAB Precision Sensors VS Microphones

 

CONDUCTIVE ENERGY - Competition vehicles these days are loud. Really loud. When a competitor "burps" their system, everything inside of the vehicle vibrates. This includes traditional mic stands and the newer, custom made mic holders that attach to the windshield. This vibration adversely affects the accuracy of the measurement system because the mechanical energy from the vibration is coupled to the microphone diaphragm. To understand why this takes place, you need to think back to what you learned in high school physics. One of Newton's laws states that, "an object at rest tends to remain at rest". Newton is obviously referring to an object which has mass. Microphones use a diaphragm which has a small, but significant mass. As the mic stand vibrates, the microphone housing vibrates and this, in turn, causes the mic capsule to move "around" the diaphragm. This induced energy produces errors in the SPL reading.

 

You can verify this yourself. Take a microphone and measure the SPL of a paint shaker. Next, clamp your microphone to the paint shaker and turn it on. You will see a significant difference in readings. Next, try the same test on a Term-LAB system. You will notice that the Term-LAB readings are not significantly affected. This is because Term-LAB doesn't really have any moving parts. (It uses an integrated strain-gauge on the substrate of a silicon die.)

 

TEMPERATURE - Microphone diaphragms are significantly affected by temperature. I don't know if any of you play the drums, but I can tell you that when a drum head gets cold, it gets very tight. When it gets warm, it gets loose. This is because temperature affects the tension of the drum head. Tension variations of the mic diaphragm will adversely affect SPL measurements.

 

Term-LAB has integrated temperature compensation. Temperature variations of more than 200 deg F will not significantly effect the reading of a Term-LAB system.

 

HANGOVER - Whenever a loud vehicle is measured with a microphone, the microphone diaphragm is altered in some way. Although I do not have the ability to determine why this is the case, I do have a hypothesis. Mic diaphragms must be very, very light in order to minimize their mass. This results in a very thin membrane material. I believe that exposure to high SPL's actually distorts or "stretches" the diaphragm.

 

You can try this yourself. Use a pistonphone calibrator to calibrate your microphone. Put the mic in a loud vehicle and then "burp" it. Next, immediately place the mic back in the calibrator and test it again. You will notice that the reading is off by as much as 1 dB. Continue to check the calibration every minute. You should see a 0.2 dB recovery per minute. After 6-8 minutes, the mic should read "close" to what it was originally calibrated for. In most cases, it won't be what it was when you first calibrated the mic.

 

Term-LAB doesn't require any calibration. In addition, you can burp it repeatedly and it will produce the same reading. (The sensor in Term-LAB is rated for SPL's in excess of 200 dB although the sensor assembly is currently configured for SPL's to 180 dB.)

 

IMPACT - Microphones are easily damaged if you drop them or bang them against something hard.

 

You can try this yourself. Drop your mic. On second thought, DON'T drop your mic or you may ruin it. You can drop your Term-LAB Sensor if you like. In fact, kick it across the floor. Throw it against the wall. It will read exactly the same. Actually, kicking the sensor across the floor doesn't subject the unit to near as much stress as attaching it to the windshield of a vehicle. Imagine the windshield moving back and forth 1/2 inch 60 times a second! That is some SERIOUS G-Force. The Sensor PCB is conformal coated. It's like encapsulating the board in an epoxy resin. This prevents fractures in the electrical connections due to vibration and stress. This is the same process that is used to protect the PCB's in military aircraft. So far, we haven't had a single sensor failure!

 

LINEARITY - Microphones are non-linear. In fact, they are inherently non-linear. This is because the mic capsule acts like a spring. (Imagine the excursion on a woofer.) Have you ever pulled a bow (as in bow & arrow)? You will notice that it takes more and more effort to pull the bow string the farther you pull it from its resting position. Mic diaphragms and woofers suffer from the same problem. In fact, microphone non-linearities are one of the biggest problems we had in dB Drag Racing. You could take 2 mics and calibrate them together. Next, you could put them in the same car and measure that car at different SPL's. Guess what? The readings were always different. This is because no matter how hard we tried to match up microphones, they always had different linearity characteristics.

 

Term-LAB sensors are perfectly linear. In fact, the linearity error of the sensor is less than 0.1% over the entire measurement range! The typical linearity error is less than 0.01% over the entire measurement range.

 

AIRFLOW- Microphones can be adversely affected by airflow. If you direct a stream of air (like that from a port) onto the mic’s diaphragm, it will greatly affect the measurement.

 

Term-LAB is not significantly affected by airflow. Try it yourself. Take an air hose and blow air onto a microphone. Notice the effect the airflow has on the measurement. Next, do the same thing on a Term-LAB sensor. You won't see an appreciable change in the reading.

 

SYMMETRY - Microphones produce a non-symmetrical output waveform at high SPL's. I won't get into the technical discussion regarding why, but you can look for the info in Auto Sound 2000. (Richard Clark gave a seminar on this at CES several years ago.) Suffice it to say, the "negative" portion of the waveform becomes less and less sinusoidal in nature as SPL increases. (Imagine sound as pressure variations in the standard atmospheric pressure of 14.7 PSI. There is infinite room for positive pressure changes but negative pressure changes cannot go below an absolute vacuum.)

 

Test it yourself. Connect a scope to the line output of your SPL meter. Play your system at high levels. You will see that the negative side of the waveform is not symmetrical with respect to the positive side of the waveform. Next, do the same thing on a Term-LAB system. Notice that the waveform is perfectly symmetrical.